Primal Outdoors Mock Roof AC Install for a Future Cargo Trailer Office

Primal Outdoors Mock Roof AC Install for a Future Cargo Trailer Office

Reviewer Profile

Reviewer:Jason, Primal Outdoors
DIY Skill:Experienced van builder & hands-on installer
Model Name:Glacier Pro
Voltage:12V
Heating:With Heating(8,500 BTU)
Vehicle Profile:Planned cargo trailer office
Roof Opening Size:14x14 in retrofit opening; 14x18 in option noted
Power System Setup:Battery test only; 
Installation Time:About five hours
Location:USA

Tested Performance

Cooling Performance:Dropped vent air to about 23°F from a 70°F board baseline
Noise Level:Very Quiet - Ran very quiet with the fan set near medium
Power Consumption:Held about 20A in normal testing; reached 50A in Turbo
Retrofit Fit:Accepted a standard 14x14 in fan opening with added bracket holes
Recommendation:For summer workspaces needing direct 12V cooling, strong output outweighs extra install planning.

Visual Highlights

Cooling Performance: The outlet reading sits near 23°F while the mock-up board is around 70°F, giving a clear temperature spread during the bench test.(13:31)

Noise Level: Jason keeps the fan near the middle of its range and treats the running sound as quiet enough for sitting directly below the unit.(13:42)

Power Consumption: The meter sits near 20A in the normal test, while Turbo has already climbed as high as 50A during the same setup.(14:00)

Retrofit Fit: The template surrounds the standard 14x14 opening, with separate holes for the mounting brackets and interior trim fasteners.(3:30)

Recommendation: The cold airflow turns the planned editing trailer into a practical summer workspace instead of a heat-limited storage shell.(14:45)

Detailed Analysis

A Remote Office Needs a Different Kind of AC

Jason is not trying to turn Sasquatch, his 4x4 van, into a roof-air project. The roof area does not suit this unit for the way he uses that van, so the real target is a small utility cargo trailer that can become a remote editing office after trips.

That matters because the purchase logic is not luxury camping. It is about keeping a compact work bay cool enough for a monitor, desk, chair, and long summer editing sessions without building the whole space around shore power.

The Mock Roof Makes the Retrofit Details Visible

Jason builds the test surface from 16-gauge steel, foam insulation, and 1/4 inch plywood, which gives the install a useful cross-section instead of a clean tabletop demo. The opening is cut to 14x14 inches, matching the fan-hole size many RV and van owners already have.

  1. The included template is positioned over the existing-style 14x14 inch opening.
  2. The bracket holes and interior trim holes are marked before drilling.
  3. The inner M6 holes are drilled with a 1/4 inch bit.
  4. The outer M8 holes are drilled with a 5/16 inch bit.

The alternate 14x18 inch opening is acknowledged, but the retrofit path receives the attention because it matches the owner who is replacing an old fan rather than cutting a fresh roof layout from scratch.

The Gasket Is Simple, But the Seal Line Deserves Care

Before the seal goes down, the roof surface has to be stripped back to a clean bonding surface. Jason specifically works from the assumption that old sealant should be removed and the roof should be cleaned with rubbing alcohol before the adhesive gasket is trusted.

  • The foam seal needs to sit outside the drilled fastener holes so water does not get an easy path inward.
  • The cut ends of the gasket should be kept tight, with no casual gaps left at the corners or joints.
  • A dab of sealant around the bolts is treated as a sensible extra step for a real roof, even though the mock-up does not need it.
  • A UV-resistant sealant is recommended around the outer edge, but the kit does not include it or name a specific product.

The gasket spacers also deserve a small sanity check. Jason finds the spacers already seated in the seal holes, so an installer who cannot find separate spacers in the hardware kit should inspect the gasket before assuming parts are missing.

The Template Direction Is the Easiest Mistake to Miss

The most useful mistake happens before the unit is fully seated. Jason realizes the paper template is directional after drilling, because the bolt pattern is not simply square to the 14 inch opening.

On the mock-up, the mistake is harmless. On a van or trailer roof, the same mistake can turn into misplaced holes in finished sheet metal, so marking the template front-to-back before drilling is a practical safeguard.

Install Check What Can Go Wrong Cleaner Decision
Template orientation Hole pattern can be drilled in the wrong direction Mark the front edge before drilling
Bracket clamping surface Foam can compress and loosen the unit Clamp against metal or cut back soft layers
Power cable route Gasket notch or extra roof hole can add leak risk Plan a sealed gland or route before final placement
Existing fan wiring Old wiring is unlikely to support the AC load Run proper 6 AWG cable back to the battery

The Bracket Stack Favors Bare Structure Over Finished Ceiling

Once the studs are threaded into the AC, the short thread goes into the unit and the long thread remains below for the ceiling bracket. Jason can hand-thread the studs, but the real problem appears after the unit is clamped through the mock roof.

The bracket compresses whatever layers sit between the rooftop unit and the interior hardware. If that stack includes foam insulation or paneling, road movement and unit weight can continue to compress the material, which can reduce clamping force.

  • For a new build, installing the AC before insulation and interior paneling keeps the bracket against the roof structure.
  • For a retrofit, cutting the soft layers back around the bracket avoids sandwiching foam as a load-bearing layer.
  • For a solo install, two or three people would make rooftop placement more controlled once the studs are installed.

The 12V Wiring Is Not a Fan Replacement Detail

The OutEquip Glacier Pro 12V air conditioner routes its power cable from the rear of the unit. Jason points out two paths: drill a separate hole and cover it with a gland, or cut a notch in the foam gasket and pass the cable through the 14 inch opening.

He treats the gasket notch as a leak opportunity and does not like adding another roof penetration either. The more important buyer takeaway is electrical: a typical fan circuit is unlikely to be enough, because the unit uses a heavy 6 AWG cable and needs to run back to the battery.

The Bench Test Gives Real Numbers, Not Just Cold-Air Impressions

With the AC connected to a battery, Jason checks the mock-up surface at about 70°F. At the vents, the outlet air reads about 23°F while the fan is turned down near medium.

The amp meter adds the power side of the story. Normal running during the test sits around 20A, while Turbo has climbed as high as 50A, making battery capacity and charging hardware part of the installation decision.

  • 23°F vent air gives the planned office a serious cooling reserve for a compact enclosure.
  • 20A normal draw is manageable only when the battery and charging system are sized honestly.
  • 50A Turbo draw is better treated as a short-use mode or a plugged-in mode.
  • 250W to 700W rated range matches the earlier product overview for the 12V model.
  • 1W standby draw keeps idle parasitic load low when the controller is waiting.

The Interior Finish Is Straightforward After the Hard Choices

The inside trim is the easy final layer, but it still depends on ceiling thickness. The supplied studs are intentionally long, so they need to be cut back to let the trim sit cleanly against the ceiling.

The removable side filters are another small maintenance detail. They can be cleaned, but Jason finds them difficult to pull by hand and uses a small hook tool to draw them out.

The Real Payoff Is a Cooler Workday After the Trail

The strongest reaction comes after the numbers. Sitting under the AC, Jason treats the air as cool, crisp, and comfortable even on a day that is not especially hot.

That is the practical end state for the cargo trailer office: a summer editing space where the cooling hardware, wiring plan, and roof prep have already been thought through before the trailer build begins.

FAQ

Q: Can this use the wiring from an old roof fan?

A: Jason expects most fan wiring to be too small. The install should be planned around the unit's 6 AWG cable and a direct run back to the battery.

Q: Is a 14x14 inch fan opening enough?

A: The standard 14x14 inch opening can work, but the template direction and extra bracket holes must be handled carefully before drilling.

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